How to Install Box Culvert | Installation Methods of Box Culvert

Precast RCC box culverts are essential structures used in infrastructure projects for efficient water drainage and management. This post contains the essential steps to install a box culvert. Their pre-fabricated nature ensures uniform quality and expedited installation, making them a popular choice for engineers and contractors. This guide outlines the detailed steps for the successful installation of a precast RCC box culvert.

Steps to install a box culvert:

  1. Site Survey Analysis
  2. Excavation (Excavate an additional 300mm on each side of the Box)
  3. Crushed Stone (As per soil condition)
  4. PCC (As per requirement)
  5. Dry bedding mortar by using Cement mortar (cement:sand – 1:6)
  6. Product lifting
  7. Installation in proper line & Level
  8. Joint :
    • Rubber Gasket and Nut-Bolting
    • Grove filling using by non-shrink grout material
    • Nut Bolt Groove Filling with non-shrink grout material

Tools required for installation

  1. Crane or Hydra
  2. Auto Level and spirit level
  3. Line Dori
  4. Tommy bar 2 No’s
  5. . Non-shrink grout material
  6. Lifting tools like D-Shackle and Deha Lifting clutch
  7. Jointing tools Like Rubber Gasket & Nut-Bolt

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